Lithium-ion battery recycler awarded $144 million DOE grant

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American Battery Technology Company (ABTC) announced it has received a $144 million competitive grant from the U.S. Department of Energy (DOE) to facilitate the construction of a lithium-ion battery recycling processing center. The contracted grant award will commence on Jan. 1, 2025. 

The recycling facility is designed to process 100,000 tons of battery materials per year. This is the company’s second facility, and five times as large as its first recycling plant. 

The facility will intake a wide variety of end-of-life and manufacturing-scrap materials, including from stationary storage and EVs, and will output battery grade nickel, cobalt, manganese, and lithium hydroxide products to be sold to the North American market. 

The project is expected to create 1,200 construction jobs and 300 long-term operations jobs. 

Reno, Nevada- headquartered ABTC entered a strategic partnership with cathode manufacturer BASF in Summer 2023 for the purchase of battery grade metals. 

“We are excited to be further scaling our internally-developed recycling technologies and expanding domestic supply of unrealized, in-demand, recycled, battery grade, sustainably-manufactured materials,” said Ryan Melsert, chief executive officer, ABTC. 

ABTC said its output materials meet rigorous specifications set by cathode refining customers. The company said its process is fundamentally different than conventional methods of battery recycling, which generally utilize either high-temperature smelting or non-strategic shredding systems.

The company leveraged in-house research and development, project management, and engineering teams, with many members bringing experience in founding the design of the Tesla Gigafactory, a state-of-the-art battery manufacturing facility. 

The project includes numerous stakeholders, including feedstock supplier and critical mineral product offtaker BASF, global engineering firm Siemens, the Clemson University International Center for Automotive Research (CU-ICAR), the Argonne National Laboratory (ANL) ReCell Center, the Argonne National Laboratory Sustainable Transportation Education & Partnerships (STEP) department, and the South Carolina Electric Transportation Network (SCETNetwork). 

As part of the Battery Materials Processing and Battery Manufacturing and Recycling Program, DOE is enabling $16 billion in total investment for battery manufacturing, processing, and recycling. 

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